Zero Percent Customer Build Pictures

Been very busy with the parts kits, but had some time today to add some pictures kindly provided by a couple Zero Percent customers. I also added several P229 and P226 pictures to the Customer Build Gallery page.

The third image below is from a customer who wanted to see if his mini-mill with a “crappy” XY table could make the cuts in the tube inside the jig more speedily. It came out kind of rough in places, but perfectly usable since those bottom surfaces are covered up by the grip frame. I don’t recommend it, mainly because it is possible to damage the jig, even though the jig is very hard, I am guessing that the high speed steel rotating cutter could cut into the jig, ruining both the cutter and the jig.

The parts kits are moving along, I still have the hardest parts to do, the grip frame, bolt, and the barrel. I still haven’t decided how to make the disconnector, EDM and mill it from solid, or stamp it out. I haven’t made a part like that before. Will post some video or pictures on the process for making the barrel, grip frame, and bolt. Making the Sig frames really helped to school me on making frames. Speaking of Sig frames, I can’t say enough good things about their products, they’re such well designed and manufactured firearms, and the company is pretty cool also. They knew I was making the Sig 80%, but never gave me a hard time, in fact one of their factory reps was recommending my frames to gun shops who carry 80% products. Sig Sauer contacted me recently asking if they could buy some of my new P229 frames with the 226 magwell ,in steel. I am not making any more Sig frames, especially in steel, so I couldn’t help them out. Who knows, maybe someday we will see a factory P229 with a 226 magwell.

I realize that the lack of Zero Percent parts kits are putting a big damper on people getting started on their builds, but if anyone has some pictures they want to share, I would like to add them here on the Blog. For the next couple months, anyone that sends in some pics I will send a free aluminum tube.

“Hello, I figured I’d send some pics of my first attempt with the jig. I’m pretty happy with the results and I think it’ll work. I might have to do a little more filing on bottom cuts but it’s very close to the templates. I’m gonna order a couple more tubes once the parts kits are done. You did a great job on the jig. Thanks.    I used the brownells file I have that I used on a 1911 slide that didn’t have the sights cut on the slide. It works really good for dovetail cuts.    It’s amazing what can be done with some good files and thanks to the hardened steel on the jig I’m sure I can do a bunch more receivers without effecting the dimensions of the jig. The barrel threading came out great because of your jig.

“Hello, I figured I’d send some pics of my first attempt with the jig. I’m pretty happy with the results and I think it’ll work. I might have to do a little more filing on bottom cuts but it’s very close to the templates. I’m gonna order a couple more tubes once the parts kits are done. You did a great job on the jig. Thanks.

I used the brownells file I have that I used on a 1911 slide that didn’t have the sights cut on the slide. It works really good for dovetail cuts.

It’s amazing what can be done with some good files and thanks to the hardened steel on the jig I’m sure I can do a bunch more receivers without effecting the dimensions of the jig. The barrel threading came out great because of your jig.

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Some nice pics of a Zero Percent build and some helpful comments below:

“Attached are some photos. Sure appreciate you excellent work and products.

Ruger Mark

Still a little finish work, but that has to wait until weather is better
so I can Cerakote right after.

Used a little milling machine to hog out most of the material. Then
filed the last couple hundreths. Worked pretty well. The ejection port
was harder because it's not square with the jig plates. Probably didn't
save time, but didn't have to work so hard.

Don't like the balance of the bull barrel, will swap it out someday when
I find another barrel. (or you get your barrels ready).

It's not a real dovetail, just clearance groove for the rail/sight.

Would like to do a steel Ruger, but might have to come up with a narrow
grinding wheel to remove most of the material. I am just too lazy for
that much filing. “

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Below is a great group of pictures from a customer. I was really happy to see people getting some parts on their tubes.

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David Anthony7 Comments